pyrolysis plant

Waste tyre recycling disposal process equipment

The waste tyre recycling disposal process equipment is a machine that converts waste tyres and rubber and other waste materials into pyrolysis oil, carbon black and hydrocarbon gas. The waste tyre recycling disposal process equipment can reduce the volumes of the waste products and help human protect the environment.

Features

tyre disposal equipment
 Waste tyre
With the development of society, our daily life is full of rubber products, such as tyre, shoes and so on. On one hand, they make our life convenient, on the other hand, if not be treated directly, continuous pyrolysis tire to fuel oil supplier, it devoted to meeting the demands of all the customers.
tyre process plant
 Waste tyre recycling disposal process equipment
The waste tyre recycling disposal process equipment is a machine that converts waste tyres and rubber and other waste materials into pyrolysis oil, carbon black and hydrocarbon gas. The waste tyre recycling disposal process equipment can reduce the volumes of the waste products and help human protect the environment.
 
 Waste tyre recycling disposal process equipment working process

 tyre process plant
 Waste tyre recycling disposal process equipment working process
How is tyre recycled, let’s see the pyrolysis process of waste tyre disposal equipment:
First step, make the reactor rotate clockwise 0.4 per minute, put raw materials into reactor automatically, close the feeding door tightly.Second step, burn the fuel materials (like coal, wood, natural gas, oil etc) in the furnace. The reactor will be heated slowly. When the temperature reaches nearly 180℃, the oil gas will come out and then go to the cooling system and liquefying to oil. Some incondensable gas which can’t cool down will flow to furnace through a pipe which can be used to heat the reactor.
In this way, you can save much more energy as you use energy for heating only in the first 2 hours. After the first 2 hours, the main fuel is gas. After pyrolysis, all the oil gas will come out from reactor, the temperature will fall down. Then make the rotate anticlockwise, carbon black discharging begins. Last step, when the temperature falls to 100℃, worker can open the reactor door and take steel out.

Main Feature of  waste tyre recycling disposal process equipment working process :
1. 100% waste tyre recycling.
2. Environmental friendly: No chemical ingredients are used during processing. No soil, water and air pollution is observed during and after the process.
3. Generates lots of valuable products out of waste, all of the outlet products can be used as industrial raw materials with high value.
4. Apply the most advantage waste tyre recycling technology in the world.
5. The system creates an alternative source of energy to replace petroleum products and natural gas.
6. We supply plants with capacities of 5 ton /day to 10 ton/day.


Technical Data

Waste tyre recycling disposal process equipment technical data

Technical parameter of waste tyre recycling disposal process equipment
No. Items Contents
1 Equipment type DY-1-6 DY-1-8 DY-1-10
2 Raw material Waste tyres Waste tyres Waste tyres
3 Structural form Horizontal rotation Horizontal rotation Horizontal rotation
4 24-hour Capacity 6 ton 8 ton 10 ton
5 Oil yield 2.7-3.3ton 3.6 -4.4ton 4.5 -5.5ton
6 Operating pressure Normal Normal Normal
7 Material of pyrolysis Reactor Q245R Q245R Q245R
8 Thickness of pyrolysis Reactor 16mm 16mm 16mm
9 Rotate speed of pyrolysis Reactor 0.4turn/minute 0.4turn/minute 0.4turn/minute
10 Total power 19KW 19KW 19KW
11 Mode of cooling Water cooling Water cooling Water cooling
12 Cooling area of condenser 100sqm 100sqm 100sqm
13 Kind of transmission Internal gear drive Internal gear drive Internal gear drive
14 Noise dB(A) ≤85 ≤85 ≤85
15 Size of Reactor(D×L) 2200×6000 2200×6600 2600×6600
16 Working form Intermittent operation Intermittent operation Intermittent operation
17 Delivery time 20days 20days 20days
18 Weight 27T 30T 35T
 
Prepared by customer about waste tyre recycling disposal process equipment
No. Item Consumption
1 Coal(for choice) 500kg/day
2 Wood(for choice) 800kg/day
3 Natural gas(for choice) 100-150kg/day
4 Oil(for choice) 300-350kg/day
5 Electricity 244kwh/day
6 Water(recycled) 60㎥ /month
7 Total power 19kw
8 Land area 35m*15m


Application

Waste tyre recycling disposal process equipment final product application

1. Tyre crude oil usage (where need the oil as fuel)
A. power plant factory B. glass factory C. cement factory D. ceramic factory
E. aluminum factory F. boiler factory G. central heating factory H. painting factory
tyre process plant
Fuel oil application
2. Carbon black usage
As the waste tyre carbon black there is ash inside so this quality is not so good. Until now our technology can use some ways to make the carbon black to briquette, which can be sold as the industry coal.
tyre disposal equipment
Carbon black application
3. Tyre wire steel usage
This can be sold to the steel making factory.

4. The waste gas (CH4, C2H6, C3H8, C4H10 and H2)
As these gas cannot be cooled under the normal pressure, besides they are all combustible gas, which is dangerous to storage. After it produces we let the gas back to the combustion system to burn as energy. This will safe and save your fuel cost.




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