Features
Waste rubber
On one hand, with the moderation of the society, rubber industry is developing at a rapid speed, rubber products are widely used in many field of life, on the other hand, the pollutant of rubber, increasing for its difficulty in decomposing, which was called “Black Contamination”, has became a big threat to the environment and get increasingly serious. Compared to the developed countries, we are still lack of experiences in treating the pollution the capital and market are also big problems.
Waste rubber recycling machine
Doing pyrolysis of waste rubber is a new green technology to recycle waste rubber and Doing have applied this technology in waste rubber recycling machine. By using the waste rubber recycling machine, finally you can get these pyrolysis products, such as fuel oil, carbon black and some combustible gas, all of which have a wide range of applications.
New product waste rubber recycling machine working process
Waste rubber recycling machine working process
First step, make the reactor rotate clockwise 0.4 per minute, put raw materials into reactor automatically, close the feeding door tightly.Second step, burn the fuel materials (like coal, wood, natural gas, oil etc) in the furnace. The reactor will be heated slowly. When the temperature reaches nearly 180℃, the oil gas will come out and then go to the cooling system and liquefying to oil. Some incondensable gas which can’t cool down will flow to furnace through a pipe which can be used to heat the reactor.
In this way, you can save much more energy as you use energy for heating only in the first 2 hours. After the first 2 hours, the main fuel is gas. After pyrolysis, all the oil gas will come out from reactor, the temperature will fall down. Then make the rotate anticlockwise, carbon black discharging begins. Last step, when the temperature falls to 100℃, worker can open the reactor door .
Main Feature of waste rubber recycling machine:
3D picture of waste rubber recycling machine
1. 100% waste rubber recycling.
2. Environmental friendly: No chemical ingredients are used during processing. No soil, water and air pollution is observed during and after the process.
3. Generates lots of valuable products out of waste, all of the outlet products can be used as industrial raw materials with high value.
4. Apply the most advantage waste rubber recycling technology in the world.
5. The system creates an alternative source of energy to replace petroleum products and natural gas.
6. We supply plants with capacities of 5 ton /day to 10 ton/day.
Technical Data
|
Technical parameter of waste rubber recycling machine |
|
No. |
Items |
Contents |
|
1 |
Equipment type |
DY-1-6 |
DY-1-8 |
DY-1-10 |
|
2 |
Raw material |
Waste rubber |
Waste rubber |
Waste rubber |
|
3 |
Structural form |
Horizontal rotation |
Horizontal rotation |
Horizontal rotation |
|
4 |
24-hour Capacity |
6 ton |
8 ton |
10 ton |
|
5 |
Oil yield |
2.7-3.3ton |
3.6 -4.4ton |
4.5 -5.5ton |
|
6 |
Operating pressure |
Normal |
Normal |
Normal |
|
7 |
Material of pyrolysis Reactor |
Q245R |
Q245R |
Q245R |
|
8 |
Thickness of pyrolysis Reactor |
16mm |
16mm |
16mm |
|
9 |
Rotate speed of pyrolysis Reactor |
0.4turn/minute |
0.4turn/minute |
0.4turn/minute |
|
10 |
Total power |
19KW |
19KW |
19KW |
|
11 |
Mode of cooling |
Water cooling |
Water cooling |
Water cooling |
|
12 |
Cooling area of condenser |
100sqm |
100sqm |
100sqm |
|
13 |
Kind of transmission |
Internal gear drive |
Internal gear drive |
Internal gear drive |
|
14 |
Noise dB(A) |
≤85 |
≤85 |
≤85 |
|
15 |
Size of Reactor(D×L) |
2200×6000 |
2200×6600 |
2600×6600 |
|
16 |
Working form |
Intermittent operation |
Intermittent operation |
Intermittent operation |
|
17 |
Delivery time |
20days |
20days |
20days |
|
18 |
Weight |
27T |
30T |
35T |
|
Prepared by customer about waste rubber recycling machine |
|
No. |
Item |
Consumption |
|
1 |
Coal(for choice) |
500kg/day |
|
2 |
Wood(for choice) |
800kg/day |
|
3 |
Natural gas(for choice) |
100-150kg/day |
|
4 |
Oil(for choice) |
300-350kg/day |
|
5 |
Electricity |
244kwh/day |
|
6 |
Water(recycled) |
60㎥ /month |
|
7 |
Total power |
19kw |
|
8 |
Land area |
35m*15m |
Application
Waste rubber recycling machine final product application
Fuel oil application
Fuel oil: Widely used as fuel oil in industries such as steel and iron factories, ceramics or chemical industries or hotels, restaurants etc. or used for generators to get electricity.
Carbon black: used for construction bricks with clay also can be used as fuel
Combustible gas: Can be recycled and used during process as fuel.
