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pyrolysis plant

Waste rubber tire plastic recycling machines

Doing group , the most professional manufacturer of environmental-friendly equipment in China, has been devoting to environmental protection career for over ten years. We have researched and developed dozen series of recycling machine. After sustained accumulation and improvement, our new generation waste rubber tire plastic recycling machine has been released publicly.

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Features

recycling machine
Waste rubber tire plastic
With the development of the economics, the waste management is also becoming more and more important With the increasing amount of the waste such as waste rubber, waste tire, waste plastic and so on. Now we attach more importance to the waste management. And now there are many companies and associations to specially manage the waste. It has proven much commercial validation.
rubber recycling machine
Waste rubber tire plastic recycling machines
Doing group , the most professional manufacturer of environmental-friendly equipment in China, has been devoting to environmental protection career for over ten years. We have researched and developed dozen series of recycling machine. After sustained accumulation and improvement, our new generation waste rubber tire plastic recycling machine has been released publicly.

Waste rubber tire plastic recycling machines working process
tire recycling machine
Waste rubber tire plastic recycling machines
1. Feed raw material (waste tire、waste rubber,plastic) into reactor by full-automatic feeding machine. The reactor is supposed to be left 1/3 space for rotating more smoothly. Then make sure the door of feeding machine is closed.

  2.Pyrolysis process: reactor will be gently heated by burning the fuel material (coal, wood, natural gas, LPG or tire oil generated from last batch). The oil gas will be released when the temperature reached 100℃(250-280℃ is the top output rate interval). Heavy oil gas separated by manifold is supposed to be liquefied and drop down into the heavy oil tank. The lighter gas will rise up to the oil condensers, be liquefied in to oil and stored in the oil tank. The incondensable gas though dusulphurization and dedust by hydroseal will be led to the furnace for recycling.

Waste rubber tire plastic recycling machines advantage
plastic waste recycling machine

                                                      Waste rubber tire plastic recycling machines 3D picture
Environmentally: we have well dedusting system to dedust the dust. The off-gas the waste plant&tyre generated is recycled to heat the reactor so little energy is required to run the machine. The water used to cool the water is clear; the water is non-contact with the oil gas. So when one process is finished the water can be recycled.

Higher oil yield rate: we enlarge the cooling area of the condenser thus improving the oil yield rate. And we have special catalyst to improve the oil yield rate. With years’ experience and development we have our special technology to improve the oil yield rate.

Safer: All our products have the well-sealing system to prevent the gas from leaking to avoid blast. And we have the X-ray system to ensure the sealing to make the reactor safer. The vacuum system will prevent the oil gas going back to the reactor to cause exploration. what is more we have the anti-fire system to ensure safer.
Low cost: The pyrolysis plant is designed to use little energy. And the energy is only used in the start-up of the machine, once the machine is running; it does not need external energy. It just needs little fuel to start the machine.
                                                                                                                  

Technical Data



Technical parameter of waste rubber tire plastic recycling machines
No. Items Contents
1 Equipment type DY-1-6 DY-1-8 DY-1-10
2 Raw material Waste plastic/rubber/tire Waste plastic/rubber/tire Waste plastic/rubber/tire
3 Structural form Horizontal rotation Horizontal rotation Horizontal rotation
4 24-hour Capacity 6 ton 8 ton 10 ton
5 Oil yield 2.7-3.3ton 3.6 -4.4ton 4.5 -5.5ton
6 Operating pressure Normal Normal Normal
7 Material of pyrolysis Reactor Q245R Q245R Q245R
8 Thickness of pyrolysis Reactor 16mm 16mm 16mm
9 Rotate speed of pyrolysis Reactor 0.4turn/minute 0.4turn/minute 0.4turn/minute
10 Total power 19KW 19KW 19KW
11 Mode of cooling Water cooling Water cooling Water cooling
12 Cooling area of condenser 100sqm 100sqm 100sqm
13 Kind of transmission Internal gear drive Internal gear drive Internal gear drive
14 Noise dB(A) ≤85 ≤85 ≤85
15 Size of Reactor(D×L) 2200×6000 2200×6600 2600×6600
16 Working form Intermittent operation Intermittent operation Intermittent operation
17 Delivery time 20days 20days 20days
18 Weight 27T 30T 35T


Prepared by customer about  waste rubber tire plastic recycling machines
No. Item Consumption
1 Coal(for choice) 500kg/day
2 Wood(for choice) 800kg/day
3 Natural gas(for choice) 100-150kg/day
4 Oil(for choice) 300-350kg/day
5 Electricity 244kwh/day
6 Water(recycled) 60㎥ /month
7 Total power 19kw
8 Land area 35m*15m



Application

Waste rubber tire plastic recycling machines final product application


 1.Crude oil (45%-50%): Oil from this machine can be used as industrial fuel for burning.
rubber recycling machine
Fuel oil application
2. Carbon black (30%): First, Carbon black from this machine is crude. You can sell it to the brick factory as internal combustion or to the factory which need it as raw materials, such as shoe, tire, cable and sealant companies. Second, could make further process, make carbon black powder into carbon black briquette, and use it for burning.
plastic waste machine
Carbon black application
3. Steel wire (30%): It can be sold to the iron and steel company directly.
4. Waste gas (5%): we have a special design could recycling it into fire furnace for burning.

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