Waste Tire Pyrolysis Plant

Pyrolysis of scrap tires can it be profitable

As a new environmental protection equipment, waste tire pyrolysis plant has attracted the attention of countless investors in recent years. Many people will have such questions before investing in a project. Will this investment be profitable? Here for everyone to share science, waste tire pyrolysis plant is the use of pyrolysis chemical reactions, the process of pyrolysis waste tires into fuel oil, carbon black, steel wire, combustible gas.

tire pyrolysis plant
Pyrolysis of scrap tires: can it be profitable?

 
As a new environmental protection equipment, waste tire pyrolysis plant has attracted the attention of countless investors in recent years. Many people will have such questions before investing in a project. Will this investment be profitable? For the waste tire pyrolysis plant is no exception, even as a new thing, the question caused by it is much higher than other equipment! Here for everyone to share science, waste tire pyrolysis plant is the use of pyrolysis chemical reactions, the process of pyrolysis waste tires into fuel oil, carbon black, steel wire, combustible gas.

scrap tire
Troditional scrap tire deal way

Why waste refinery is so hot now? The birth of any new things represents the demise of old things. On the one hand, the increase in the energy crisis, on the other hand, millions of tons of scrap tires a year does pose a great threat to our living environment. Scrap tire pyrolysis plant was developed based on these two serious social issues.

Now we will answer the questions about the return on investment and profit analysis of scrap tire oil refining equipment that most investors are most concerned about. Take 10 tons of equipment as an example:

Cost for one batch

No. Item Cost of each batch
1 10 tons of waste tire 10T*USD45.9/T=USD459
2 0.4 tons of wood 0.4T*USD50/T=USD20
3 Electricity 244Kw/h*USD0.26=USD20
4 Workers 4*USD15=USD60
5 Total USD602.44
Income for one batch
1 Crude oil 4.5T*USD573=USD2578.5
2 Steel wire 10T*18%*327USD/T=USD588.6
3 Carbon black --
4 Total income USD3167.1
Profits
1 Daily profit USD 2564.66
2 Month profit 3278.56*25 days=USD64116.5
3 Annual profit USD85714*10 month=USD641165


Through this form you can clearly see that running our equipment will be able to recover equipment investment costs in a month. And later, it will give you a steady stream of benefits! !

Many people will be surprised to see this data, even beyond belief, will feel curious that the product cracked from waste tire pyrolysis plant has such a huge profit? Yes, fuel oil, carbon black, steel wire, and combustible gas that are cracked will be used in all aspects of life. The specific uses of pyrolysis plant final products are as follows:


pyrolysis fuel oil usage
Fuel oil usage

 
1. Fuel: Fuel oil is widely used in marine boiler fuels, furnace fuels, metallurgical furnaces, and other industrial furnace fuels. According to use, fuel oil can be divided into marine fuel oil, furnace fuel oil and other fuel oils. According to statistics from the National Bureau of Statistics, China's fuel oil consumption is mainly concentrated in power generation, transportation, metallurgy, chemical industry, light industry and other industries.

pyrolysis plant carbon black usage
Carbon black usage

 
2. Carbon black: mainly used for pressure ball combustion, or refined milling. Among them, finely ground powder can be used for the production of new tires, rubber soles, and pigments.

3. Steel wire: It is mainly recycled directly by the waste factory or recast.

4. Combustible gas: It will be recycled by the equipment and reused in the heating raw materials of the reactor. This will not only save energy, but also avoid secondary pollution to the environment after these gases are discharged.

Through the introduction of the use of these products, you may not know that these products with such a wide range of uses are actually produced by pyrolysis plant.The working process of tire pyrolysis plant are as follows:


tyre pyrolysis plant working process
Tires pyrolysis plant working process

 
1. Collect enough waste tires to contact the local garbage collection facility.
2. The collected waste tires are fed into the reactor via an automatic pusher and heated. When the temperature rises to a certain height, heavy oil and gas are cracked.
3. Under the effect of high and low pressure inside the equipment, these oil and gas will enter the condensing system, and then be liquefied into heavy oil and fall into the reactor.
4. The final fuel oil is obtained after deodorizing and deodorizing the obtained heavy oil.
5. The carbon black produced in the cracking process will be automatically discharged outside the furnace through the underground sealed slag discharge channel, which can ensure that the carbon black that is excluded will not fly and cause secondary pollution to the air.

Making a new investment is a bold attempt. As a senior expert in the oil pyrolysis plant industry, here is to give you some suggestions accumulated in the pyrolysis plant industry for many years. The choice of pyrolysis plant mainly depends on two aspects. First, the oil output rate is related to your return on investment; Second, refining The EIA of the equipment passed the clearance. It's about whether you can successfully get the return on investment you expect. A detailed analysis of the DoingGroup's pyrolysis plant on these two aspects:


pyrolysis plant
DoingGroup's tire pyrolysis plant

 
1. Use the most advanced and effective condensers in the oil industry today. This condensation, also known as a three-stage cooling system, uses tube condensation to ensure that the cracked oil and gas is fully cooled and the oil yield is high.
2. The device has a vacuum device. This device can provide negative pressure on the one hand, divert oil and gas, and increase the oil output rate. On the other hand, it is an important safety device like oil-water separator and water seal.
3. At each stage, the temperature is controlled rigorously and accurately, ensuring that at a specific temperature, the oil output rate has the greatest guarantee.
4. The entire equipment, whether it is cooling water or dedusting water, adopts circulating water to ensure zero discharge of waste water in the production process.
5. Considering that some customers use fuels with coal, heavy oil, or large amounts of smoke, the equipment can also be equipped with pulse dust collectors and dry dust collectors that do not require water, so there will not be any discharge of waste water.
6. For the tail gas produced in the oil refining process, it is divided into two parts. Part of the non-condensable gas will be recycled by the equipment and reused in the heating fuel of the reactor; the other part has a small amount of polluting gas, which will be introduced by the company. The desulfurization and deodorization tower system is processed. Therefore, the pollution to the environment is avoided.

Through the above analysis, I believe it is not difficult for you to find that the DoingGroup's oil pyrolysis plant can not only guarantee a higher oil yield, but also treat the industrial wastes in full accordance with the national environmental assessment test standards. In addition, we have a team of professional engineers to provide on-site installation guidance services and equipment operation tests. DoingGroup's waste tire refining equipment is the best choice for your investment and will bring you huge profits! !




Technical parameter of  Pyrolysis of scrap tires
No. Items Contents
1 Equipment type DY-1-6 DY-1-8 DY-1-10
2 Raw material Waste tyres Waste tyres Waste tyres
3 Structural form Horizontal rotation Horizontal rotation Horizontal rotation
4 24-hour Capacity 6 ton 8 ton 10 ton
5 Oil yield 2.7-3.3ton 3.6 -4.4ton 4.5 -5.5ton
6 Operating pressure Normal Normal Normal
7 Material of pyrolysis Reactor Q245R Q245R Q245R
8 Thickness of pyrolysis Reactor 16mm 16mm 16mm
9 Rotate speed of pyrolysis Reactor 0.4turn/minute 0.4turn/minute 0.4turn/minute
10 Total power 19KW 19KW 19KW
11 Mode of cooling Water cooling Water cooling Water cooling
12 Cooling area of condenser 100sqm 100sqm 100sqm
13 Kind of transmission Internal gear drive Internal gear drive Internal gear drive
14 Noise dB(A) ≤85 ≤85 ≤85
15 Size of Reactor(D×L) 2200×6000 2200×6600 2600×6600
16 Working form Intermittent operation Intermittent operation Intermittent operation
17 Delivery time 20days 20days 20days
18 Weight 27T 30T 35T
 
Prepared by customer about Pyrolysis of scrap tires
No. Item Consumption
1 Coal(for choice) 500kg/day
2 Wood(for choice) 800kg/day
3 Natural gas(for choice) 100-150kg/day
4 Oil(for choice) 300-350kg/day
5 Electricity 244kwh/day
6 Water(recycled) 60㎥ /month
7 Total power 19kw
8 Land area 35m*15m


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