Waste Tire Pyrolysis Plant

Tyre to oil recycling process

Tyre to oil recycling process is a process that uses pyrolysis chemical reactions to crack waste tires into fuel, carbon black, steel wire, and combustible gases. The DoingGroup's tyre to oil recycling process controls every detail to ensure that you can obtain higher oil yields with the same tonnage, and that the entire tyre to oil recycling process does not cause any pollution to the environment.

tyre pyrolysis plant
Tyre pyrolysis plant

Under the concept of green, environmental protection, and sustainable development, the tire-to-oil recycling process uses high temperature pyrolysis to turn waste tires into useful alternatives. It is a chemical process that cracks macromolecular compounds into small molecular tire oils. The complete tire recovery process is also referred to as the cracking process, through which fuel, carbon black, steel wires and combustible gases can be obtained.
 
This process may seem simple. If this process is broken down, you will find that the DoingGroup tyre to oil recycling process is not simple:
 
tyre to oil recycling process
Tyre to oil recycling process

 
1. Collect waste tires. If possible, you can use the tire spinning machine to extract the steel wire from the waste tires. Of course, you can also put the prepared waste tire directly into the reactor.
2. The prepared waste tires, or waste tires withdrawn from the steel wire, are sent to the reaction tank through an automatic pushing device. Soldiers heated the reactor. When the temperature reaches a certain height, oil and gas will       be cracked.
3. Under the effect of high and low pressure in the equipment, the cracked oil and gas enters the condensing system and is liquefied into heavy oil and flows into the oil tank. The DoingGroup adopts a three-stage condensing system to     ensure that the oil and gas are cooled sufficiently to increase the oil yield.
4. Deodorize and deodorize the heavy oil in the tank and get the final fuel. In order to avoid environmental pollution caused by the discharge of poisonous and odorous gases, DoingGroup launched a desulfurization and deodorization       tower system, which completely solved the problem of odor produced after the equipment was operated.
5. The carbon black produced during the combustion process will pass through the underground sealed slag discharge channel and be discharged outside the furnace. This will ensure that the discharged carbon black will not fly and         pollute the air.
 
From the waste tire to oil process, we can finally get 45-50% fuel, 30% carbon black, 15% waste steel wire, and 5% combustible gas. Their purpose is as follows:

 
tyre to oil usage
Tyre to oil application
 
Fuel oil: Fuel oil is widely used in ship boiler fuels, furnace fuels, metallurgical furnaces, and other industrial furnace fuels. According to use, fuel oil can be divided into marine fuel oil, furnace fuel oil and other fuel oils. According to statistics from the National Bureau of Statistics, China's fuel oil consumption is mainly concentrated in power generation, transportation, metallurgy, chemical industry, light industry and other industries.

 
tyre pyrolysis plant final products
Carbon black application
 
Carbon black: It is mainly used for pressure ball combustion and refined milling. Refined flour can be used for new tyres, rubber soles and pigments.

 
pyrolysis plant products
Steel wire application
 
Steel wire: It can be sent to a recycling station where it can be recycled or it can be recast.
 
Combustible gas: It will be recycled by the equipment and used for the heating fuel of the reactor, which is energy-saving and environmentally friendly.
 
The DoingGroup's waste tire to oil pyrolysis plant has the following advantages:
 
pyrolysis plant
DoingGroup's pyrolysis plant

 
1. The reactor is made of Q245R standard boiler plate steel. The thickness of this steel is 16mm; the arc-shaped compression head has strong compression resistance.
2. The welding adopts a unique 3-step welding process. This welding process is more detailed than ordinary welding, so it can guarantee a long service life.
3. Equipped with oil-water separator, water seal, vacuum device and other safety devices.
4. The most advanced and effective condenser in the oil industry can ensure sufficient cooling of oil and gas and high oil yield.
 
 
If you have investment needs in this equipment, please click on the link to know more , we have a professional team of engineers, will design for you based on your needs, and we provide on-site guidance installation, and equipment operation test service! !
 

Technical parameter of Yyre pyrolysis  plant
No. Items Contents
1 Equipment type DY-1-6 DY-1-8 DY-1-10
2 Raw material Waste tyres Waste tyres Waste tyres
3 Structural form Horizontal rotation Horizontal rotation Horizontal rotation
4 24-hour Capacity 6 ton 8 ton 10 ton
5 Oil yield 2.7-3.3ton 3.6 -4.4ton 4.5 -5.5ton
6 Operating pressure Normal Normal Normal
7 Material of pyrolysis Reactor Q245R Q245R Q245R
8 Thickness of pyrolysis Reactor 16mm 16mm 16mm
9 Rotate speed of pyrolysis Reactor 0.4turn/minute 0.4turn/minute 0.4turn/minute
10 Total power 19KW 19KW 19KW
11 Mode of cooling Water cooling Water cooling Water cooling
12 Cooling area of condenser 100sqm 100sqm 100sqm
13 Kind of transmission Internal gear drive Internal gear drive Internal gear drive
14 Noise dB(A) ≤85 ≤85 ≤85
15 Size of Reactor(D×L) 2200×6000 2200×6600 2600×6600
16 Working form Intermittent operation Intermittent operation Intermittent operation
17 Delivery time 20days 20days 20days
18 Weight 27T 30T 35T
 
Prepared by customer about Tyre pyrolysis  plant
No. Item Consumption
1 Coal(for choice) 500kg/day
2 Wood(for choice) 800kg/day
3 Natural gas(for choice) 100-150kg/day
4 Oil(for choice) 300-350kg/day
5 Electricity 244kwh/day
6 Water(recycled) 60㎥ /month
7 Total power 19kw
8 Land area 35m*15m


From the waste tire to oil process, we can finally get 45-50% fuel, 30% carbon black, 15% waste steel wire, and 5% combustible gas. Their purpose is as follows:
Fuel: Fuel oil is widely used in ship boiler fuels, furnace fuels, metallurgical furnaces, and other industrial furnace fuels. According to use, fuel oil can be divided into marine fuel oil, furnace fuel oil and other fuel oils. According to statistics from the National Bureau of Statistics, China's fuel oil consumption is mainly concentrated in power generation, transportation, metallurgy, chemical industry, light industry and other industries.
Carbon black: It is mainly used for pressure ball combustion and refined milling. Refined flour can be used for new tyres, rubber soles and pigments.
Steel wire: It can be sent to a recycling station where it can be recycled or it can be recast.
Combustible gas: It will be recycled by the equipment and used for the heating fuel of the reactor, which is energy-saving and environmentally friendly.

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