pyrolysis plant

12T pyrolysis plant recycling waste tires to fuel oil

The 12T pyrolysis plant recycling waste tires to fuel oil processed raw materials include not only various waste tires, but also various waste plastics, rubber, and sludge. The main waste tire pyrolysis plant process is use of pyrolysis chemical reactions to crack waste tires into fuel, carbon black, steel wire and flammable gases in a high-temperature sealed environment.

How much do you know about the 12T pyrolysis plant recycling waste tires to fuel oil? If you have investment in this area, it is very important to choose a professional manufacturer. DoingGroup, as the leading pyrolysis plant manufacturer in the industry. On the one hand, all our equipment has CE, IOS, SGS certification. On the other hand, our equipment has been exported to many countries such as Kyrgyzstan, Italy, Brazil, Dubai, etc. Our equipment has been praised by foreign customers.

waste tyre pyrolysis plant
DoingGroup's pyrolysis plant raw material and  final products

The 12T pyrolysis plant recycling waste tires to fuel oil processed raw materials include not only various waste tires, but also various waste plastics, rubber, and sludge. The main process is use of pyrolysis chemical reactions to crack waste tires into fuel, carbon black, steel wire and flammable gases in a high-temperature sealed environment.

pyrolysis plant working process
DoingGroup's waste tyre pyrolysis plant working process


 
Maybe you want to know more specific work processes, we can tell you the 12T pyrolysis plant recycling waste tires to fuel oil process:

1. Waste tires are sent to the reactor through an auto-feeder device and heat the reactor.
2. When the temperature rises to a certain degree, heavy oil and gas will be cracked.
3. After these cracked heavy oils enter the condensing system, they will be liquefied into heavy oil and fall into the tank.
4. Degreasing the heavy oil in the oil tank and finally obtaining the combustible oil.
5. The carbon black produced in the combustion process will be automatically discharged outside the furnace through the underground sealing device. Due to better sealing, secondary pollution can be avoided.

When the entire tire pyrolysis plant process was completed, we mainly obtained fuel oil and carbon black. They have a wide range of applications in different fields. Fuel oil from tires can be widely used as fuel oil in iron and steel, boiler plants, ceramics, power, and chemical industries. It can be used in generator sets to obtain electrical energy or can be further refined into high-quality diesel fuel through the use of waste oil distillation machine. Carbon black can be used as a component of building materials and can also be used as a fuel.


pyrolysis plant advantages
DoingGroup's pyrolysis palnt main advantages

The main advantages of the DoingGroup's 12T pyrolysis plant recycling waste tires to fuel oil are as follows:

Safety:

1. Automatic welding, improve work efficiency, ensure weld quality, avoid explosion and gas leakage.
2. Professional heat treatment and x-ray inspection welding.
3. The vacuum system ensures the safe operation of the entire equipment.

Environmental protection:

1. The dust removal system can avoid black smoke.
2. Recycle exhaust gas to reactor for heating, no gas pollution.

High oil yield:

1.3-step condensation ensures condensation.
2. Catalytic system ensures complete cracking of raw materials.

Long lasting:

1. Material: Q245R special boiler plate, thickness 16mm
2. Welding: Automatic welding machine and x-ray inspection will extend the service life of the reactor, 8-10 years.

Save raw materials:

1. Sealed heating system, no gas leakage, save fuel.
2. Exhaust gas will be recycled to reactor heating

After sale:

1. Instruct to install and train employees to operate the equipment.
2. One year warranty.


pyrolysis plant
Hunan customer's 12 T pyrolysis plant wass delivered yesterday


 
Hunan customer bought 12T pyrolysis plant recycling waste tires to fuel oil. Pictures delivered from our factory yesterday are for your reference!





Technical parameter of waste tyre pyrolysis  plant
No. Items Contents
1 Equipment type DY-1-6 DY-1-8 DY-1-10
2 Raw material Waste tyres Waste tyres Waste tyres
3 Structural form Horizontal rotation Horizontal rotation Horizontal rotation
4 24-hour Capacity 6 ton 8 ton 10 ton
5 Oil yield 2.7-3.3ton 3.6 -4.4ton 4.5 -5.5ton
6 Operating pressure Normal Normal Normal
7 Material of pyrolysis Reactor Q245R Q245R Q245R
8 Thickness of pyrolysis Reactor 16mm 16mm 16mm
9 Rotate speed of pyrolysis Reactor 0.4turn/minute 0.4turn/minute 0.4turn/minute
10 Total power 19KW 19KW 19KW
11 Mode of cooling Water cooling Water cooling Water cooling
12 Cooling area of condenser 100sqm 100sqm 100sqm
13 Kind of transmission Internal gear drive Internal gear drive Internal gear drive
14 Noise dB(A) ≤85 ≤85 ≤85
15 Size of Reactor(D×L) 2200×6000 2200×6600 2600×6600
16 Working form Intermittent operation Intermittent operation Intermittent operation
17 Delivery time 20days 20days 20days
18 Weight 27T 30T 35T
 
Prepared by customer about Tyre pyrolysis  plant
No. Item Consumption
1 Coal(for choice) 500kg/day
2 Wood(for choice) 800kg/day
3 Natural gas(for choice) 100-150kg/day
4 Oil(for choice) 300-350kg/day
5 Electricity 244kwh/day
6 Water(recycled) 60㎥ /month
7 Total power 19kw
8 Land area 35m*15m



Through this pyrolysis plant process, 45-50% of fuel oil, 30% of carbon black, 15% of waste steel wire, and 5% of combustible gas can be finally obtained. The end uses of these products are as follows:

pyrolysis plant fuel oil usage
Fuel oil application
1. Fuel oil: Fuel oil is widely used in ship boiler fuels, furnace fuels, metallurgical furnaces, and other industrial furnace fuels. According to use, fuel oil can be divided into marine fuel oil, furnace fuel oil and other fuel oils. According to statistics from the National Bureau of Statistics, China's fuel oil consumption is mainly concentrated in power generation, transportation, metallurgy, chemical industry, light industry and other industries.

pyrolysis plant carbon black usage
Carbon black application


 
2. Carbon black: mainly used with the briquetting for burning and refining, which can be used for refining new tires, rubber soles, pigments used in manufacturing materials.

3. Waste steel wire: mainly used for waste recycling or recasting.

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If you wanna to get more details about 12T pyrolysis plant recycling waste tires to fuel oil, you can send E-mail to oilmachine@wastetireoil.com. Or you can consult our professional engineers and specialized sales team by leaving a message in below form. We will contact you ASAP, once we got your message.

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