pyrolysis plant

Waste tire recycling plant

Waste tire recycling plant is a process that uses high temperature cracking chemical reaction to convert waste tires into fuel oil, carbon black, steel wire and combustible gas. Waste tire recycling pl...

Waste tires
waste tires
Waste tires

China's automobile production and sales volume exceeds 18 million, and the problem of disposal of used tires is also becoming more and more serious. There are 300 million waste tires produced in China, and “black garbage” is no less harmful to the environment than “white garbage”.

Previously, the old recycling of waste tires has not kept pace with the development of the times. According to the data, “With the international energy situation, the soil refining prohibited by the Chinese government once occupied more than 90% of the domestic waste tire treatment market, resulting in an increase in domestic scrap tire prices.” DOING company’s technical staff introduced: the process of pyrolysis is very simple, the waste tires are put into the tank of the refining, and the tires are melted to produce steel wire and tire oil. It has huge profits, and the profit of one ton of waste tires can reach nearly 1,000RMB.However, the pollution of the environment during its production process is extremely serious. The old pyrolysis plant has seriously impacted the survival market of new environmentally friendly new products.

DOING waste tire recycling plant
DOING waste tire recycling plant

With the continuous increase of domestic environmental protection efforts, strong support for the development of circular economy. “Many local governments have realized the huge hazards of waste tires and are formulating relevant support policies. DOING company’s waste tire recycling plant is in compliance with the environmental protection requirements of the national environmental protection department, and has CE and ISO certificates. Its working principle is: After the tires are cracked, the tires enter the system after preheating, and cracking reactions occur at normal pressure and low temperature. The waste tires are changed from “waste” to “valuable materials.” Waste tire recycling plant has almost 100% utilization of waste tires, and through the waste tire recycling plant, waste tires have become a resource that can be recycled.

The specific workflow of waste tire recycling plant is as follows:

DOING waste tire recycling plant working process
DOING waste tire recycling plant working process

1. The waste tire is sent to the reaction vessel through an auto-feeder device, and the reaction vessel is heated.

2. The temperature rises to a certain extent and begins to crack out the oil and gas.

3. Heavy oil and oil enters the condensing system and is liquefied and falls into the tank.

4. Degrease and desulfurize the heavy oil in the tank, and finally get fuel.

5. The carbon black generated during the combustion process will be automatically discharged outside the furnace.

DOING company pyrolysis plant project cases
DOING company pyrolysis plant project cases

Henan DOING company has been exported to Asia: China, Lebanon, Bangladesh, Malaysia, Pakistan, India, Thailand, Jordan, Palestine, Saudi Arabia, Iran, Philippines
Africa: South Africa, Egypt, Nigeria, Congo, Uganda, Serbia, Senegal, Cameroon, Kenya, Liberia, Algeria, Ethiopia
Americas: Colombia, Panama, Mexico, Jamaica, Chile, Guatemala, Ecuador, Aruba, Haiti, Argentina, Canada
Europe: Waste tire recycling plant was installed in more than 50 countries and regions including Romania, Poland, Turkey, France, Albania and Georgia, and technical guidance was provided.

DOING company's waste tire recycling plant currently is hot at home and abroad. Various methods are used to consult the equipment by our customers. The number of customers requesting to visit the factory is numerous, and many customers have successfully obtained the local environmental assessment procedures after purchasing our equipment. Now is the market transition period of waste tire recycling plant, and the future market development prospects are considerable. Now is the best time for your investment!

Technical parameter of waste tire recycling plant
No. Items Contents
1 Equipment type DY-1-6 DY-1-8 DY-1-10
2 Raw material Waste tyres Waste tyres Waste tyres
3 Structural form Horizontal rotation Horizontal rotation Horizontal rotation
4 24-hour Capacity 6 ton 8 ton 10 ton
5 Oil yield 2.7-3.3ton 3.6 -4.4ton 4.5 -5.5ton
6 Operating pressure Normal Normal Normal
7 Material of pyrolysis Reactor Q245R Q245R Q245R
8 Thickness of pyrolysis Reactor 16mm 16mm 16mm
9 Rotate speed of pyrolysis Reactor 0.4turn/minute 0.4turn/minute 0.4turn/minute
10 Total power 19KW 19KW 19KW
11 Mode of cooling Water cooling Water cooling Water cooling
12 Cooling area of condenser 100sqm 100sqm 100sqm
13 Kind of transmission Internal gear drive Internal gear drive Internal gear drive
14 Noise dB(A) ≤85 ≤85 ≤85
15 Size of Reactor(D×L) 2200×6000 2200×6600 2600×6600
16 Working form Intermittent operation Intermittent operation Intermittent operation
17 Delivery time 20days 20days 20days
18 Weight 27T 30T 35T
Prepared by customer about waste tires recycling  plant
No. Item Consumption
1 Coal(for choice) 500kg/day
2 Wood(for choice) 800kg/day
3 Natural gas(for choice) 100-150kg/day
4 Oil(for choice) 300-350kg/day
5 Electricity 244kwh/day
6 Water(recycled) 60㎥ /month
7 Total power 19kw
8 Land area 35m*15m

The waste tire recycling plant entire process does not cause any pollution to the environment, and we can get 45-50% fuel oil, 30% carbon black, 15% waste steel wire, 5% flammable gas. These substances have a very wide range of uses in life, and their specific uses are as follows:

fueloil application
Fuel oil application

1. Fuel oil: Fuel oil is widely used in marine boiler fuel, furnace fuel, metallurgical furnace and other industrial furnace fuels. Depending on the application, fuel oil can be classified into marine fuel oil and furnace fuel oil and other fuel oils. According to the statistics of the National Bureau of Statistics, China's fuel oil consumption is mainly concentrated in power generation, transportation, metallurgy, chemical, light industry and other industries.

carbon black application
Carbon black application

2. Carbon black: It is mainly used briquetting for burning, another application is refined powder. Among them, refined powder can be used for new tires, rubber soles and various paints.
3. Waste steel wire: mainly used for waste recycling or sent to steel mill for re-casting.
4. The combustible gas will be recycled by the equipment and reused for heating in the reactor.

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