Turning waste plastic to oil machine

Turning waste plastic to oil machine is an environmental protection system which uses the continuous liquefaction technology and catalytic breakdown reaction to convert waste plastics into renewable resources,

02-22-2021 15:00:08

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Turning plastic into oil

Every year humans produce nearly 280 million tons of plastic, and much of that plastic ends up in the environment, harming marine life and other ecosystems. The chemical bonds that makes plastic so durable makes it equally resistant to natural processes of degradation. Since plastics are non - biodegradable in nature, it is very difficult to eliminate the waste plastics from nature. Since 1950s 1 billion tonnes of plastic have been discarded and may persist for hundreds or even thousands of years.Expenditure incurred on disposal of plastic waste throughout the world is around US$ 2 billion every year.

Turning plastic into oil machine

So, turning waste plastic to oil machine will have two benefits. First of all, the hazards caused due to plastic waste can be reduced and secondly, we will be able to obtain some amount of fuel oil from it, which can be further purified t o be used as a fuel in different areas such as domestic fuel, fuel for automobiles and industries etc.

Turning waste plastic to oil machine is an environmental protection system which uses the continuous liquefaction technology and catalytic breakdown reaction to convert waste plastics into renewable resources, such as pyrolysis oil, carbon black, combustible gas and so on. The end products can be applied to diesel engines and generators directly, or come into high ranking diesel and gasoline through our oil refining plant.

Turning plastic into oil machine

Other names of Turning waste plastic to oil machine: waste plastic pyrolysis machine, plastic to oil machine/plant, waste plastic to fuel conversion plant, plastic2oil equipment and so on.

Turning plastic into oil machine working process

Turning waste plastic to oil machine process flow: plastic separation → automatic feed → catalytic cracking→ oil-water separation → cooling liquid → crude oil → flammable gas recovery → flammable gas combustion → desufuration and dust removal

Turning waste plastic to oil machine main part

Turning plastic into oil machine

1.Heating system

Reactor
Using Q245R boiler steel and the thickness is 16mm and 18mm,the thickness would be changed according the customers'requirments. The main engine use horizontal-type of 360°structure-0.4 r/min
2.Separation system
Gas separator & Depositing tank
Depart the heavy oil and impurities from the oil gas to purify the oil.

3.Condensing system
Generally speaking , for all the raw material all be finished by heating to gasification and cracking, and then cooling to get oil, so they key is the relationship between the yield rate and condensation. So the best and easy way is to increase the condense area so as to get higher yield rate.

4.Dedusting system
Desulfurization dedusting, Water film cyclone
Desulfurization dedusting:remove the sulphur(when use coal as fuel) and dust
Water purification: for the second removal.

5.Waste gas recycles system

Water seal & Spray fire gun
In the process of refining oil, when the gas is heated up to 150 , it will produce a large amount of gasCH4& C4H8 ,which cannot convert to liquid at normal temperature and normal pressure. However, these gases can be used as fuel, which is not only environment protection but also energy conservation

6.Carbon black recycles system

The solid residual will be left after the catalyst splitting from scrap plastic, approximately take up 5% to 10% of the waste plastic.
Its main component is the black carbon, which can be used as raw materials in industry, as well could be mixed with the pulverized coal ash to produce the raw material of the thermal power plant, and also could be applied to the manufacturingof the pulverized coal ash brick (one kind of environmental protection building material)

Features
Technical Data
Application

Technical parameter of turning waste plastic to oil machine
No.	Items	Contents
1	Equipment type	DY-1-6	DY-1-8	DY-1-10
2	Raw material	Waste plastic	Waste plastic	Waste plastic
3	Structural form	Horizontal rotation	Horizontal rotation	Horizontal rotation
4	24-hour Capacity	6 ton	8 ton	10 ton
5	Oil yield	2.7-3.3ton	3.6 -4.4ton	4.5 -5.5ton
6	Operating pressure	Normal	Normal	Normal
7	Material of pyrolysis Reactor	Q245R	Q245R	Q245R
8	Thickness of pyrolysis Reactor	16mm	16mm	16mm
9	Rotate speed of pyrolysis Reactor	0.4turn/minute	0.4turn/minute	0.4turn/minute
10	Total power	19KW	19KW	19KW
11	Mode of cooling	Water cooling	Water cooling	Water cooling
12	Cooling area of condenser	100sqm	100sqm	100sqm
13	Kind of transmission	Internal gear drive	Internal gear drive	Internal gear drive
14	Noise dB(A)	≤85	≤85	≤85
15	Size of Reactor(D×L)	2200×6000	2200×6600	2600×6600
16	Working form	Intermittent operation	Intermittent operation	Intermittent operation
17	Delivery time	20days	20days	20days
18	Weight	27T	30T	35T

Prepared by customer about turning waste plastic to oil machine
No.	Item	Consumption
1	Coal(for choice)	500kg/day
2	Wood(for choice)	800kg/day
3	Natural gas(for choice)	100-150kg/day
4	Oil(for choice)	300-350kg/day
5	Electricity	244kwh/day
6	Water(recycled)	60㎥ /month
7	Total power	19kw
8	Land area	35m*15m

Features
Technical Data
Application

Fuel oil (45% to 50%) of turning waste plastic to oil machine

Fuel oil application

The main oil product produced by our recycling application is the fuel oil that is wide used for industrial and commercial purposes. The oil has 45% to 50% of the amount of recycled scrap tyres, which will be carried with licensed tanker trucks.

Carbon black (30% to 35%) of turning waste plastic to oil machine

Carbon black application

Carbon Black is the main product recycled by Pyrolysis technology. The amount of recycled carbon black is 30% to 35% of the total amount of scrap tyres recycled in the syste
Carbon black produced by Pyrolysis process (CBp) is more economical compared to carbon black produced primarily from petroleum and is more price-efficient to be used as an ingredient in the industries listed;
     Electric cable jacketing
     Conveyor band
     Carrier Bands
     Black nylon bag, Plastic pipes
     Rubber additive
     Automotive spare parts
     Black colorant in rubber materials
    Industrial rubber products

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