Tyre pyrolysis process plant

Tyre pyrolysis process plant adopts the latest pyrolysis technology can be convert waste tyre to oil ,carbon black and steel wire .The main advatage of used tyre pyrolysis plant is zero emission ,high efficiency .Waste tyre pyrolysis process plant not only can solve the problem of waste tyre pollution ,but also can bring substantial benefits for you.

03-06-2018 11:01:02

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Waste tyre pyrolysis process plant

Tyre pyrolysis process plant reactor

The disposal of used waste tyres is major environmental problem of today. The production of waste tyres is about 5 x 10 6 tonnes/year worldwide , 2 x 10 6 tonnes of which is produced only in Europe and in North America the production is 0.5 x 10 6 tonnes.

Tyre pyrolysis process waste tyre to fuel oil

The complicated nature of tires makes them difficult to reuse or recycle. Different methods of recycling such as retreading, reclaiming, incineration, grinding, etc . have been used in the past . However all of them have significant limitations or drawbacks. Pyrolysis can be considered a non - conventional method for tire recycling which c urrently is receiving new attention.

Pyrolysis of waste tyres is one of the most rea sonable alternatives by current environmental s tandards . This pyrolysis produces condensa ble hydrocarbons ( tar ) , gaseous components and a solid residue composed mostly of carbon ( char ) . Previous investigations have demonstrated that the liquid residue thus produced can be used directly as fuel oil and as a raw material in petrochemical processes . The gas can be used as fuel gas, while the carbon can be employed as carbon black in gasification processes and as a raw material for the production of activated carbon.

Waste tyre pyrolysis process plant pyrolysis process waste tyre to fuel oil and carbon black

1.Pretreatment

For the continuous type, its feeding hole is very small, so it needs a shredder machine to cut tyre into small pieces (about 30-50mm). While for the batch system, the tyre can be directly put into the reactor without being pretreated.

2. Feed raw materials

For the continuous type, the waste tires can be put into reactor by an auto-feeder. While for the batch type, this process is manual.

3. Tyre Pyrolysis

Heat the reactor by using fuel materials, such as coal, charcoal, fuel gas, wood etc. The reactor will be slowly heated, when the temperature reaches around 250℃, the oil gas will be produced.

4. Condensing

A part of oil gas will be processed by our technology and then goes to cooling system to form liquid oil. We adopt new-type condenser which can improve the oil yield efficiency and make the oil yield to the maximum.

5. Extra gas recycling

The gas which can not be liquefied under normal pressure will go back to combustion system. It can be used as fuel material to heat the reactor, which will save energy for the whole working process.

6. Discharge

In the process, there are also carbon black and steel wire produced. For the continuous type, the discharging of these two products are both automatic. While for the batch type, the discharging of steel wire is manual. When the temperature falls down to 40℃, workers can open the door and take the steel wire out.

When the whole working process has been finished, the reactor of the batch type must be cooled and then you can start another batch. After knowing their different working processes, you can choose the plant and system according to your actual need. For more requirement, we can also provide you with customized plants.

Features
Technical Data
Application

Technical parameter of Tyre pyrolysis process plant
No.	Items	Contents
1	Equipment type	DY-1-6	DY-1-8	DY-1-10
2	Raw material	Waste tyres	Waste tyres	Waste tyres
3	Structural form	Horizontal rotation	Horizontal rotation	Horizontal rotation
4	24-hour Capacity	6 ton	8 ton	10 ton
5	Oil yield	2.7-3.3ton	3.6 -4.4ton	4.5 -5.5ton
6	Operating pressure	Normal	Normal	Normal
7	Material of pyrolysis Reactor	Q245R	Q245R	Q245R
8	Thickness of pyrolysis Reactor	16mm	16mm	16mm
9	Rotate speed of pyrolysis Reactor	0.4turn/minute	0.4turn/minute	0.4turn/minute
10	Total power	19KW	19KW	19KW
11	Mode of cooling	Water cooling	Water cooling	Water cooling
12	Cooling area of condenser	100sqm	100sqm	100sqm
13	Kind of transmission	Internal gear drive	Internal gear drive	Internal gear drive
14	Noise dB(A)	≤85	≤85	≤85
15	Size of Reactor(D×L)	2200×6000	2200×6600	2600×6600
16	Working form	Intermittent operation	Intermittent operation	Intermittent operation
17	Delivery time	20days	20days	20days
18	Weight	27T	30T	35T

Prepared by customer about Tyre pyrolysis process plant
No.	Item	Consumption
1	Coal(for choice)	500kg/day
2	Wood(for choice)	800kg/day
3	Natural gas(for choice)	100-150kg/day
4	Oil(for choice)	300-350kg/day
5	Electricity	244kwh/day
6	Water(recycled)	60㎥ /month
7	Total power	19kw
8	Land area	35m*15m

Features
Technical Data
Application

Waste tyre pyrolysis process plant final product application

Fuel Oil (40% to 45%)

Fuel oil application

The main oil product produced by our recycling application is the fuel oil that is wide used for industrial and commercial purposes. The oil has 40% to 45% of the amount of recycled scrap tyres, which will be carried with licensed tanker trucks.

Carbon Black Powder (30% to 35%)

Carbon black application

The second product of waste tyre pyrolysis processs plant is carbon black. The quantity of carbon black is about 30% to 35% according to tyre quality. The use of carbon black is as a chemical strengthener in rubber and coloring agent in pigment industries. This carbon black price is very competitive compare to petroleum carbon black, so our pyrolysis carbon black is good option in stead of petroleum carbon black.

Steel Wire Scrape ( 10% TO 15% )
The third product of waste tyre pyrolysis process plant is steel wire, the quantity of steel wire is about 10% to 15% according to tyre quality. Its very easy to sales steel wire scrape in local market.

Pyrolytic Gases ( About 10 % )

We get pyrolytic gases during process about 10% of waste tyre. The main component of this gases are methane ( CH4 ), so we can not condense and store this gases. We use this gases to heat the reactor and we can use exceed gases for other heating application.

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