pyrolysis plant

Waste Tyre Pyrolysis Machine Technical Parameters

Waste tyre pyrolysis machine uses pyrolysis technology to convert waste tyres into pyrolysis oil, carbon black, steel wire and combustible gas. This can not only solve the environmental problems caused by the accumulation of waste tyres, but also turn the waste into treasure. With the development of economy, the production of waste tyres is also increasing year by year, and the waste tyre pyrolysis machine will undoubtedly become a new trend of tyre waste management.

Waste tyre pyrolysis machine uses pyrolysis technology to convert waste tyres into pyrolysis oil, carbon black, steel wire and combustible gas. This can not only solve the environmental problems caused by the accumulation of waste tyres, but also turn the waste into treasure. With the development of economy, the production of waste tyres is also increasing year by year, and the waste tyre pyrolysis machine will undoubtedly become a new trend of tyre waste management.

With more than ten years of experience in waste tyre pyrolysis industry, Doing Group not only has an independent technical research and development team, but also has a professional manufacturing team, so our products are very competitive.

Advantages Explanations
High quality The reactor is designed with 16mm boiler steel plate and standard curved pressure head, which can withstand high temperature and pressure and is not easy to produce cracks.
High efficiency It is no need for pretreatment processes such as cleaning, crushing, wire extraction, etc., and the whole tires are directly fed into the inside of the pyrolysis reactor under the action of belt conveyor, which is highly automated, safe, convenient and time-saving.
High oil yield The four-stage condensing system, including buffer, horizontal condenser, vertical condenser and condensing tower, can make the oil gas fully cooled and the oil output rate is high.
Safety It is equipped with safety devices such as safety valve, electric pressure gauge, temperature gauge and deviation alarm which greatly improve the safety of the machine.
Environmental protection It is equipped with tail gas purification device, smoke purification device and carbon black collection device, which can make the whole pyrolysis process meet the environmental protection standard.

There are many types of waste tyres, mainly containing: Different waste tyres have different oil yield rates. Usually the oil yield of the waste tyres with higher rubber content and lighter wear is higher; and vice versa. So try to choose the raw materials with high oil yield so as to increase the profit.

Raw materials images oil yield
Engineering tyre waste tyre pyrolysis machine materials 45%
Car or bicycle tyre car tyre pyrolysis machine 40%
Rubber cable leather or sole rubber pyrolysis machine 35%
Waste chemical fiber carpet waste pyrolysis machine 30%

 

Doing group has designed different capacities of waste tyre pyrolysis machines to meet the different requirements of our customers. Below are the specific parameters of the machines for your reference. In addition, we can also customize the waste tyre pyrolysis machine according to your situation.

Technical Parameters of Waste Tyre Pyrolysis Machine
Items Contents
Equipment type DY-1-6 DY-1-8 DY-1-10
Day Capacity 6 ton 8 ton 10 ton
Oil yield 2.7-3.3 ton 3.6 -4.4 ton 4.5 -5.5 ton
Structural form Horizontal rotation
Operating pressure Normal
Material of pyrolysis reactor Q245R
Thickness of pyrolysis reactor 16mm
Rotate speed of pyrolysis reactor 0.4turn/minute
Size of reactor(D×L) 2200*6000-2800*6600
Total power 19KW
Mode of cooling Water cooling
Cooling area of condenser 100sqm
Kind of transmission Internal gear drive
Noise dB(A) ≤85
Weight 27T-35T
Working form Intermittent operation
Delivery time 20days
Land area 35m*15m
Labor 3-4 workers
Density of oil 0.91g/cm3
Calorific value 44.32MJ/KG

 

Fuel oil can be used directly for industrial or boiler heating, but also can be refined into diesel for power plants, agricultural machinery, etc.; Carbon black can be balled and burned for industrial heating, its combustion calorific value is equivalent to coal, can be used directly instead of coal, wood, gas, etc. It can also be refined into different standards for paint pigments, rubber products and other additives; Steel wires can be sold to waste recycling stations, and also directly sold to steel smelter, re-smelting.

Final products Images Applications
Fuel Oil waste tyre pyrolysis machine for fuel oil It can be widely used as fuel in industrial plants, such as glass plants, cement plants, power plants, etc. For more valuable and widely used fuel oil, it can also be further refined into diesel by our tyre oil to diesel distillation plant.
Carbon Black tyre pyrolysis machine for carbon black It can be sold directly or used as a raw material or major component in many industries, such as making pigments, shoe soles, tyres, etc.
Steel wire pyrolysis machine for steel wires It can be sold directly or reprocessed.
Combustible gas tyre pyrolysis machine for combustible gas It can be recycled to furnace to heat reactor instead of coal/wood/oil/natural gas. 

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