pyrolysis plant

Oil sludge pyrolysis plant

Oil sludge pyrolysis plant is environmental friendly equipment to dispose of the oily sludge in a proper manner. It can convert oil sludge to fuel oil, soil and water.

Oil sludge pyrolysis plant is environmental friendly equipment to dispose of the oily sludge in a proper manner. It can separate water and sludge from oil and earn the oil in the sludge usable again.

Oil sludge pyrolysis plantOil sludge

Oil sludge comes from exploration, drilling, and refining of oil resource. During the crude oil extraction process, oil sludge are produced due to drilling, operation, workover, oil production, gathering, storage and other reasons and accidental leakage of equipment and pipelines; when processing oily sewage, a large number of oily waste residues are also produced in the sloping oil separator In addition, oil storage tanks also settle a large amount of sludge at the bottom of the tank. Oil fields produce a large amount of oil and soil every day, which accumulates over time. At present, these oil sludge are only collected, stored in the open air, and have not yet been effectively processed.

However, oil sludge contains plenty of oil, which is among the most pressures resources and will give a income opportunity. Therefore, we need to invest in a oil sludge pyrolysis plant.

oil sludge pyrolysis plantDOING oil sludge pyrolysis plant

Our oil sludge pyrolysis plant adopts the most advaced sludge pyrolysis technology and is popular in many countries. DOING oil sludge pyrolysis plant include these main parts, such as screw feeder , reactor, buffer chamber, condensers, oil-water separator, water seal device, oil tank, deducting system, vacuum system, tail gas cleaning system, exhaust gas burner, thermometer, etc. Equipped with special machine to process all wastewater and exhaust, our oil sludge pyrolysis plant generates no pollution to environment. In addition, the oil sludge pyrolysis plant comes with pressure gauge, automatic warning device, which make certain that it is safe for use.

Next I will tell you how the oil sludge pyrolysis plant works:

1. Feeding

If your oil sludge is liquid, it needs to be packed in ton bags firstly, while solid oil sludge can be fed directly. Then feeding the oil sludge into reactor by the sealed screw conveyor.

2. Heating

fire the fuel in the burning room by diesel, natural gas, LPG and so on. The hot air will flow into the reactor for heating. When the inner temperature of the reactor reaches to a certain degree, the oil gas will be generated, then goes into the buffer chamber firstly where the heavy particles will be liquefied into heavy oil and drop in the heavy oil tank and the light oil gas rise up.

3. Cooling

The light oil gas goes into the condensers uniformly. Through 3-steps condensers, a large scale of oil gas will be liquefied into fuel oil and enter oil tank. The uncondensable gas will be desulfurated and cleaned in the water seal, then recycled to the burning room to provide heat, saving a lot of fuel.

4. Slag discharge

After all the above is finished, the slag will be discharged by the auto screw discharger. The main component of this slag is soil.

Through the oil sludge pyrolysis process, we can ger fuel oil, soil and water. But the ratio of these three products is uncertain, determined by your raw materials. In general, the oil content of oil sludge is 10-30%. The oil made from oil sludge is of high quality, so you can use it as fuel directly in steel factory, boiler heating, heavy oil generator, cement factory, etc. The soil produced is not much different from ordinary soil, and can be used directly for making bricks or paving.

oil sludge pyrolysis productsThe products made from oil sludge

It is highly beneficial to start a oil sludge pyrolysis plant, because not only high value oil can be got, but also you can get subsidies from oil sludge producers for this treatment. Meanwhile, If the oil sludge pyrolysis plant cost is low, the profit will be even greater. The cost of our oil sludge pyrolysis plant is always the most reasonable. In order to meet different requirements of customers, we have designed different capacity of oil sludge pyrolysis plant for sale. Here are the equipment technical parameters for your reference. Moreover, DOING can customize the oil sludge pyrolysis plant according to your conditions.

Technical parameters of DOING oil sludge pyrolysis plant:

NO. Items Contents
1 Normal capacity DY-1-6 DY-1-8 DY-1-10 DY-1-12
2 Raw material Oil sludge Oil sludge Oil sludge Oil sludge
3 Structural form Horizontal rotation Horizontal rotation Horizontal rotation Horizontal rotation
4 24-hour Capacity 6 ton 8 ton 10 ton 12 ton
5 Operating pressure Normal Normal Normal Normal
6 Material of Reactor Q245R Q245R Q245R Q245R
7 Thickness of Reactor 14mm /16mm/18mm 14mm /16mm/18mm 14mm /16mm/18mm 14mm /16mm/18mm
8 Rotate speed of Reactor 0.4turn/minute 0.4turn/minute 0.4turn/minute 0.4turn/minute
9 Total power ≤15KW ≤15KW ≤15KW ≤15KW
10 Mode of cooling Circulating water cooling Circulating water cooling Circulating water cooling Circulating water cooling
11 Cooling area of condenser 104㎡ 104㎡ 104㎡ 104㎡
12 Noise dB(A) ≤85 ≤85 ≤85 ≤85
13 Size of Reactor(D×L) 2200×6000 2200×6000 2600×6600 2800×6600
14 Working form Intermittent operation Intermittent operation Intermittent operation Intermittent operation
15 Delivery time 30days 30days 30days 30days
16 Weight 27T 30T 35T 38T

Apart from oil sludge, our oil sludge oil pyrolysis plant also can process waste tyre, waste rubber, waste plastic, etc. So far, DOING oil sludge oil pyrolysis plants have been exported to many countries, such as Venezuela, Saudi Arabia, Iran, Iraq, Kuwait, united Arab emirates, Russia and so on. Welcome to visit DOING factory, and we are looking forward to cooperating with you!


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