DOING Biochar Pyrolysis Plant For Sale

DOING biochar pyrolysis plant is also called charcoal making machine, which is an effective way to achieve resource utilization and create high benefits. Biochar pyrolysis plant refers to the process of converting various biomass waste into charcoal and other by-products through pyrolysis technology under high temperature and oxygen-free environment. As a professional pyrolysis machine manufacturer, DOING biochar pyrolysis plant combines thermal drying and pyrolysis technology to manufacture efficient, high-quality and environmentally friendly biochar pyrolysis plant.

Processable raw materials

DOING biochar pyrolysis plant can process a variety of raw materials, mainly including but not limited to wood, fruit shells (such as coconut shells, palm shells, peanut shells), biomass waste (such as corn cobs, rice husks, straw, bamboo), etc. Different raw materials can be pyrolyzed and carbonized to obtain products with different characteristics and uses.

Raw materials for pyrolysis

The process flow of DOING biochar pyrolysis plant

As the running video shows, the process flow of the biochar pyrolysis plant is roughly divided into four stages: raw material pretreatment, carbonization (pyrolysis), utilization of combustible gas and cooling:

1. Pretreatment

First, the biomass raw materials to be processed need to be crushed and dried according to the particle size and moisture content of the raw materials. Usually, in order to meet the needs of continuous production, the raw materials need to be crushed and the particle size must be ensured to be within 30 mm. The processed biomass raw materials are sent to the preheating and drying part of the equipment. At this stage, the raw materials are heated to a certain temperature to remove the moisture in them and prepare for the subsequent carbonization process. It is recommended that the moisture content of the raw materials is less than 15%.

2. Pyrolysis carbonization

The pretreated biomass raw materials enter the carbonization chamber through the feeding system. Under high temperature (400℃～600℃) and oxygen-free conditions, the heat source heats the pyrolysis device, and the biomass raw materials undergo pyrolysis in the pyrolysis equipment, and are eventually converted into charcoal, combustible gas and other by-products, such as wood vinegar and tar.

Biochar pyrolysis plant products

3. Utilization of combustible gas

The gas produced by the biochar pyrolysis machine is directly transported to the burner for combustion. Part of the gas is burned and catalyzed, and the remaining gas is heated to continue to provide heat for the pyrolysis device and drying furnace. After that, these gases are filtered and cooled and discharged through the chimney.

4. Cooling

The generated charcoal needs to go through a cooling system to lower the temperature for safe handling and storage. Generally speaking, the cooling temperature needs to be controlled below 50 degrees. The main purpose of the cooling stage is to reduce the temperature of the charcoal, prevent the charcoal from spontaneous combustion, and ensure the quality and safety of the product. The cooled charcoal has good structural stability, high energy density, and higher value.

Working process of DOING biochar pyrolysis plant

The processing capacity of the biochar pyrolysis plant for sale:

(Tips: Our engineers can customize carbonization machine that better suits your needs based on your raw materials and requirements.)

Advantages of DOING biochar pyrolysis plant

1. DOING biochar pyrolysis plant realizes continuous feeding, continuous carbonization, continuous charcoal output and other production processes, which greatly improves production efficiency.

2. Energy saving and environmental protection: Through the fully enclosed design and tail gas purification system, the harmful gases generated during the carbonization process are effectively controlled and treated to avoid environmental pollution problems. And equipped with a heat recovery system, it can effectively utilize the heat energy generated during the carbonization process, continuously provide heat for the pyrolysis machine, and improve energy utilization.

3. Automatic control: The machine is equipped with a PLC intelligent control system with a high degree of automation, which can achieve precise control of key parameters such as temperature, pressure, and material transportation. While ensuring production efficiency, it reduces labor costs.

4. Strong adaptability: The biochar pyrolysis machine can flexibly adjust the design scheme and process parameters according to different needs such as raw materials and production capacity, which enhances the flexibility and market adaptability of the equipment.

DOING biochar pyrolysis plant

As a professional carbonization machine manufacturer, DOING biochar pyrolysis plant provides an efficient, environmentally friendly and sustainable solution for converting biomass waste into valuable resources. If you are interested and want to know more information, please contact us immediately. Our team of experts is ready to provide you with the best solution tailor-made for you.