Waste Plastic Pyrolysis Plant

Plastic pyrolysis plant project report

Plastic pyrolysis plant is a technology available whereby one could go in for suitable pyrolysis plant and how it could help in coming out with an alternate source of energy which is clean, sustainable and affordable. Therefore if you are one of those on the lookout for suitable plastic recycling machinery for sale you certainly have reasons to find the next few lines interesting and informative.

pyrolysis plant
Waste plastic pyrolysis plant
Plastic pyrolysis plant is a technology available whereby one could go in for suitable pyrolysis plant and how it could help in coming out with an alternate source of energy which is clean, sustainable and affordable. Therefore if you are one of those on the lookout for suitable plastic recycling machinery for sale you certainly have reasons to find the next few lines interesting and informative.

Plastic pyrolysis plant can appliation to which raw material and oil yiled?
pyrolysis plant
Waste plastic pyrolysis plant

1.General plastic (PET and polyster can't have a pyrolysis process)

2.Polyvinyl Chloride PVC (such as film, cable, floor, pipe plate, pipe, soles, toys, doors and windows, wire sheath, stationery, etc.) are difficult for pyrolysis.

3.Polythene PE (such as the thin film, diaphragm, film membrane, bottles, electrical appliances insulation, galvanic isolation materials, reticule, water pipes, oil tank, oil drum, drink bottle, calcium feeding-bottle, milk bottle, staple goods, necessity, etc.), the pure oil yield is about 95% 4.Polypropylene PP (such as the thin film, plastic pipe, plastic crokery, basin, barrel, furniture, woven bag, bottle cap, vehicle bumpers, etc.) the pure oil yield is about 90%

5.Polystyrene PS (such as the electric appliance, stationery, cup, food containers, casing of electric appliance, electric accessories, foam, toys, etc.) the pure oil yield is about 90%. PS (such as the electric appliance, stationery, cup, food containers, casing of electric appliance, electric accessories, foam, toys, etc.) the pure oil yield is about 90%.

Plastic pyrolysis plant working process
pyrolysis plant report
Waste plastic pyrolysis plant pyrolysis waste plastic to fuel oil and carbon black

 

Put raw material into reactor by full-automatic feeding machine. The reactor is supposed to be left 1/3 space for rotating more smoothly.

Then make sure the door of feeding machine is closed. Reactor will be gently heated by burning the fuel material (coal, wood, natural gas, LPG or tire oil generated from last batch).

The oil gas will be released when the temperature reached 100℃ (250-280℃ is the top output rate interval). Heavy oil gas separated by manifold is supposed to be liquefied and drop down into the heavy oil tank. The lighter gas will rise up to the oil condensers, be liquefied into oil and stored in the oil tank.

The incondensable gas through dusulphuration and dedusting by hydroseal will be led to the furnace for recycling. After all the above work has been done, cool down the reactor. Then the carbon black will be discharged automatically.

There possibly will be a little exhaust gas left, and you should not expel it until it has reached the emission standard. Before starting next batch, make sure all the work has been done.



Technical parameter of Plastic pyrolysis plant project report
No. Items Contents
1 Equipment type DY-1-6 DY-1-8 DY-1-10
2 Raw material Waste plastic Waste plastic Waste plastic
3 Structural form Horizontal rotation Horizontal rotation Horizontal rotation
4 24-hour Capacity 6 ton 8 ton 10 ton
5 Oil yield 2.7-3.3ton 3.6 -4.4ton 4.5 -5.5ton
6 Operating pressure Normal Normal Normal
7 Material of pyrolysis Reactor Q245R Q245R Q245R
8 Thickness of pyrolysis Reactor 16mm 16mm 16mm
9 Rotate speed of pyrolysis Reactor 0.4turn/minute 0.4turn/minute 0.4turn/minute
10 Total power 19KW 19KW 19KW
11 Mode of cooling Water cooling Water cooling Water cooling
12 Cooling area of condenser 100sqm 100sqm 100sqm
13 Kind of transmission Internal gear drive Internal gear drive Internal gear drive
14 Noise dB(A) ≤85 ≤85 ≤85
15 Size of Reactor(D×L) 2200×6000 2200×6600 2600×6600
16 Working form Intermittent operation Intermittent operation Intermittent operation
17 Delivery time 20days 20days 20days
18 Weight 27T 30T 35T
 
Prepared by customer about Plastic pyrolysis plant project report
No. Item Consumption
1 Coal(for choice) 500kg/day
2 Wood(for choice) 800kg/day
3 Natural gas(for choice) 100-150kg/day
4 Oil(for choice) 300-350kg/day
5 Electricity 244kwh/day
6 Water(recycled) 60㎥ /month
7 Total power 19kw
8 Land area 35m*15m



Plastic pyrolysis plant final product 45% Pyrolysis oil (plastic oil)
pyrolysis plant
Plastic pyrolysis oil application

1. Add it into heavy oil generator to produce electricity.

2. Used as heating material.

3. Sell it into oil refining factory to further process it.


30% Carbon black
pyrolysis plant
Carbon black application
1. Make it into pellet or briquette for burning.

2. Further process it into color master batch as basic material to make pipes, cable jacket…etc. Carbon black applicatio to Coal briquette factory, plastic factory, cable factory, etc.

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