pyrolysis plant

Fully automatic continuous waste tire to oil plant

Fully automatic continuous waste tire to oil plant is a significant improvement based on the existing intermittent waste tire to oil plant at home and abroad. Fully automatic continuous waste tire to oil plant has fully realized the automatic operation and can prolong life 5-6 year compared to intermittent waste tire to oil plant.

Fully automatic continuous waste tire to oil plant is mainly used to convert waste tires into fuel oil, carbon black and steel wires, and its main components include tire crusher, auto-feeder, pyrolysis reactor, condenser, carbon black discharging device, tail gas cleaning and odor removal system, flue gas cleaning system.

fully automatic continuous waste tire to oil plantFully automatic continuous waste tire to oil plant 3D image

1.Tire crusher

A tire crusher can crush waste tires into small pieces. Before feeding waste tires into pyrolysis reactor, you need to use tire crusher to pretreat waste tires, so that they can be pyrolyzed fully and get high oil yield.

2.Auto-feeder

Auto-feeder is a long sealed screw conveyor, which can transport waste tire pieces into pyrolysis reactor automatically. Because the feeding process is sealed, it is safer and does not pollute the environment.

3.Pyrolysis reactor

The reactor is the main part of fully automatic continuous waste tire to oil plant, where the waste tires are processed. We have designed the structure of the reactor is 360 degree rotation, which makes the reactor heated evenly. This special design prolongs the service life of the reactor and improves the pyrolysis speed.

4.Condenser

The condenser is used to cool the oil gas produced by pyrolysis into liquid oil. Compared to ordinary condensers, we have designed a three-step condensing system that uses a combination of vertical and horizontal condensers, with a large cooling area and good cooling effect, which greatly increases oil delivery rates. It is easy to maintain, and customers do not need frequent cleaning. At the same time, the cooling water is not in direct contact with the oil which can be recycled, so it is environmentally friendly.

5.Carbon black discharging device

Similar to the auto-feeder, carbon black discharging device is also a series of sealed screw conveyors that automatically discharge the slag, saving labor costs.

6.Tail gas cleaning and odor removal system

Tail gas is composed mainly of combustible gases and hydrogen sulfide which is the residue of pyrolysis and condensation. After treatment with tail gas cleaning and odor removal system, the tail gas can be recycled to the furnace to heat the reactor.

7.Flue gas cleaning system

Our flue gas cleaning system consists of three layers: water dust scrubber, plus dust collector and desulfurization & purification tower. Through these three steps, the exhaust gases from fuel combustion can meet local environmental protection standards, ensuring pollution-free production.

  The technical data of fully automatic continuous waste tire to oil plant


No. Item Specifications
1 Model DY-C-10 DY-C-20 DY-C-30 DY-C-50 DY-C-60 DY-C-80 DY-C-100
2 Cpacity 10T/D 20T/D 30T/D 50T/D 60T/D 80T/D 100T/D
3 Power 35Kw 50Kw 65Kw 80Kw 90Kw 105Kw 120Kw
4 Working type Continuous
5 Reactor deisgn Mutiple reactors (The quantity and size depends on the raw material condition)
6 Rotating Internal rotating
7 Cooling system Recycled waster cooling
8 Reactor material Q245R/Q345R boiler plate
9 Heating method Indireact hot air heating
10 Heating fuel Fuel oil/gas
11 Feedstock Waste tire/plastic/rubber
12 Output Fuel oil, carbon black

This is the entire system of a fully automatic continuous waste tire to oil plant. The biggest advantage of the full automatic continuous waste tire to oil plant is that it can continuously feed and discharge the slag, ensuring 24 hours of uninterrupted work and greatly improving the efficiency. In addition, we also have low-cost intermittent waste tire to oil plant. So far, our DOING waste tire to oil plant have been exported to more than 60 countries. Our machines has good quality, convenient maintenance, and long service life. If you have a plant to purchase waste tire to oil plant, welcome to consult us.

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